Metal Recovery for Water Treatment

Efficient removal and recovery of valuable or hazardous metals from industrial water systems

Metal recovery is a vital part of modern water treatment, particularly for industrial processes where water contains dissolved heavy metals or valuable trace elements. Whether your focus is environmental compliance, effluent discharge control, or reclaiming high-value metals for reuse, AllWater Technologies offers proven solutions tailored to your system.

We work closely with manufacturers, surface treatment facilities, and chemical processing plants to design, install, and maintain water treatment systems that remove or recover metals such as nickel, copper, zinc, chromium, and lead. Our approach combines advanced technologies—including ion exchange and specialist filtration—with deep industry experience to deliver reliable, cost-effective outcomes.

Tailored Solutions for Metal Removal and Recovery

Every application is different, with variations in water chemistry, flow rate, metal concentration, and compliance requirements. AllWater designs bespoke treatment systems to match your specific needs, drawing on a wide range of technologies.

Metal Removal Using Ion Exchange

Ion exchange is a widely used method for removing dissolved metals from water, particularly in rinse water and wastewater streams. Specially formulated resins exchange metal ions in solution with harmless ions (typically sodium or hydrogen), capturing them within the resin bed.

AllWater supplies, installs, and services systems using a wide selection of high-performance ion exchange resins, including those specifically designed for:

  • Heavy metals (e.g. lead, cadmium, mercury)
  • Precious metals (e.g. silver, gold, platinum group metals)
  • Base metals (e.g. copper, zinc, nickel, chromium)

Systems can be set up for metal removal, metal recovery, or both, depending on operational goals. Spent resin can often be regenerated for reuse or sent for offsite metal reclamation.

Specialist Filtration and Pre-Treatment

Filtration often forms a critical part of the metal recovery process. This may involve:

  • Cartridge and bag filters to remove particulates before ion exchange
  • pH correction systems to optimise metal precipitation or binding
  • Precipitation and coagulation processes for metals not effectively removed via ion exchange
  • Advanced oxidation for stubborn or complex metal-organic compounds

We ensure each step of the process supports stable, predictable performance and aligns with site-specific discharge or reuse criteria.

Recovery of Valuable Metals

In some industries such as electronics, plating or precious metal refining there is significant commercial value in recovering metals from water streams. AllWater designs closed-loop and recovery systems that allow clients to reclaim high-value materials and reduce waste volumes.

This may include:

  • Batch or continuous ion exchange systems
  • Resin regeneration infrastructure or service exchange
  • Sludge handling and offsite metal reclamation services
  • Effluent polishing to enable water reuse

We work with clients to assess return on investment and lifecycle costs to ensure the system delivers lasting commercial and environmental benefits.

Our support includes

Telephone & remote diagnostics for rapid fault identification

System troubleshooting and root cause analysis

Planned service visits tailored to your production schedule

Guidance on optimisation, upgrades and retrofit options

Ongoing training and user support post-installation

On-site engineering support from qualified specialists

Compliance with Water Discharge Standards

For many manufacturers, metal recovery is not just a commercial issue—it’s a regulatory one. Discharge limits for metals such as chromium, lead, copper, and zinc are increasingly stringent, particularly under Environmental Permitting Regulations (EPR) and consent to discharge agreements.

AllWater supports clients in meeting these standards through:

  • System audits and sample analysis
  • Bespoke process design based on target metals and concentrations
  • Ongoing monitoring and performance reviews
  • Integration of outfall monitoring systems to track pH, flow, and metal levels

Applications and Industries

Our metal recovery systems are used across a wide range of industrial applications, including:

  • Metal finishing and electroplating
  • Printed circuit board (PCB) manufacturing
  • Battery production and recycling
  • Automotive and aerospace component washing
  • Chemical processing
  • Mining and mineral extraction
  • Paint and coatings production

From small-scale batch recovery to high-volume continuous systems, we design flexible solutions that integrate with your existing processes and infrastructure.

Benefits of Effective Metal Recovery

Whether your aim is recovery, removal, or reuse, effective metal treatment offers measurable benefits:

  • Reduced effluent treatment costs
  • Increased compliance with discharge permits
  • Recovery of valuable raw materials
  • Safer handling and storage of metal-rich waste
  • Greater sustainability and reduced environmental impact
  • Improved resource efficiency in closed-loop systems

By removing or recovering metals at the right stage in your process, you reduce risk while unlocking potential savings and value.

Why Choose AllWater Technologies?

With a long-standing track record in industrial water treatment, AllWater offers the insight, technical knowledge, and service commitment to help you address even the most complex metal recovery challenges.

We provide:

  • UK-based design and engineering expertise
  • In-house project management from concept to commissioning
  • A full portfolio of supporting services, from instrumentation to operator training
  • Ongoing support via service agreements or on-demand call-outs
  • Full documentation to support regulatory submissions and audits
  • A wide network of technology partners and specialist suppliers

Whether you’re retrofitting a recovery system to an ageing plant or designing a new process from the ground up, we work as your technical partner throughout.

Committed to Excellence

Ready to Discuss Your Requirements?

If your facility discharges metal-containing wastewater or could benefit from metal recovery, our engineers are ready to help. We’ll assess your current system, review your discharge permit, and recommend a practical, cost-effective solution built around your goals.

"We have been very happy with AllWater’s professionalism and response times when we have needed help with the plant. The staff are all very helpful and knowledgeable and we are very satisfied with the service provided."

Jamie Davies

Turnspeed

"We needed a DI plant that is capable of producing the processing water to serve our Chemical Process lines twelve rinse tanks, 24 hrs a day, 7 days a week at a max of 20.00 μS/cm. The water plant is now consistently cleaning the water to 1.00 μS/cm."

Steve Silk MBE

Marshall Aerospace

"We have built a good relationship with AllWater and continue to enjoy service contracts with them. They know what they’re doing and we’re always happy with their service"

Andy Best

Production Director - Vertik-Al

"We needed a DI plant that is capable of producing the processing water to serve our Chemical Process lines twelve rinse tanks, 24 hrs a day, 7 days a week at a max of 20.00 μS/cm. The water plant is now consistently cleaning the water to 1.00 μS/cm’"

Amelia

Production Manager

"AllWater Technologies installed their pure water system in our premises to replace our old system which went into retirement. The level of service and maintenance that AllWater are giving us will ensure that we get the quality of product and the length of service we are looking for out of our plant. Their level of service is excellent."

John Malone

excel gs ltd

"Thank you for all your support. I have to say that I am really impressed with All Water approach to provide a really good service. Thank you again."

Radu Vitanescu

Liberty Engineering

"AllWater have provided great service, specialist advice and an effective waste water treatment solution for our site."

Paul Pearcy

Warburtons

"AllWater have always delivered us a great service and are equally competent maintaining existing kit or installing new. They’re friendly and reliable and, perhaps most importantly, trustworthy."

Phil Parkinson

Joseph Holt

"AWT professional service allows our site to run with minimal downtime when unplanned breakdowns happen. AWT service is invaluable in maintaining our production lines throughout."

Adam Cook

Qsil

"The person was very polite and explained everything in detail. Report was typed and easy to understand."

Richard Fox

London and Brighton Plating

"We are more than satisfied with the level of service we receive from everyone at AWT. Excellent work, Thank you!"

Daniel Holden

Karas Plating

"AllWater Technologies provide an exceptional level of knowledge and support, and we cannot fault their service and commitment. The team consistently exceed expectations and although others may offer a cheaper alternative, we have every confidence that they could not offer better!"

Eric Allen

Albumedix LTD

"By using AWT we know that our plant and equipment is being maintained to the highest standard using the expertise and knowledge that we find second to none. When issues arise it is paramount that we can resolve these issues promptly; AWT are always there to support us."

Allen Staunton

Creganna Medical

"Using All Water Technologies has been a breath of fresh air. Their attentive service from the first call through to delivery completion, has made the management of our water treatment plant very easy indeed. We wash over 2.5 million items of tableware for the event industry every year, working at some of the UK’s most prestigious events, so having peace of mind over our washing operation is essential. I would recommend AWT to anyone’"

Joe Nisbet

Jongor Hire

"AWT offered Rimex a bespoke solution to our water softening and storage requirements. They took charge and managed the project efficiently and effectively from the very beginning. I am delighted with the outcome and I will continue to use AWT for preventative maintenance and any other future projects."

Daniel Meakin

Rimex Metals

"All went very well with the plant being well finished, installation being of a high standard and all works being completed on time and to specification."

Dom Oughton

Optimum

Ready for Support?

Unsure how to optimise water treatment for your industry? Our team is here to help. We’ll assess your requirements, design a solution, and provide the quality, reliability, and service you deserve. Reach out to discuss how we can help you achieve your operational goals.

Get in touch today to discuss your requirements.

Let’s keep your systems running at their best.

Frequently Asked Questions (FAQ)

Ion exchange is effective for removing a wide range of metals, including lead, copper, nickel, chromium, and zinc. Resin selection depends on your specific water chemistry and metal concentrations.

Yes. Depending on the process and level of contamination, recovered metals can often be reclaimed and reused or sent to third parties for refining and resale.

This varies by region and consent agreement. Common metals such as chromium, copper, and lead often have strict mg/L limits. We can help assess your obligations and build a system to meet them.

Yes. Some clients focus on discharge compliance only, while others require recovery and reuse. We tailor each solution accordingly.

Absolutely. Many of our systems are modular and can be integrated into existing processes with minimal disruption.

Water Treatment Case Studies

Explore our case studies to see how AllWater Technologies has partnered with clients across various industries to design and deliver tailored water treatment solutions. Each project highlights our commitment to meeting exacting standards, solving unique challenges, and optimising water management processes to help our clients achieve their operational goals. Discover how our expertise and dedication to quality have made a real difference for businesses just like yours.

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Aero Fabrications Ltd
A specialised engineering firm in aerospace manufacturing, Aero Fabrications Ltd. sought support for its business expansion. To meet this need, AllWater Technologies designed and installed a comprehensive water treatment...
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Turnspeed Precision Engineering
Turnspeed, a renowned specialist in automotive component manufacturing, collaborated with AllWater Technologies to address challenges in implementing a new plating process.
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Kingsley Beverages
AllWater Technologies provided a complete, turnkey water treatment system for Kingsley Beverages’ new canning line, handling everything from concept and design to build and ongoing management.
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Marshall Aerospace
Marshall Aerospace, a leading MRO and Aerospace component manufacturing facility, faced a critical challenge when relocation there Manufacturing and Special Processes facility to a new site, i...
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Vertik-Al Ltd
Vertik-Al, a leading provider of vertical and horizontal Aluminium powder coating for the architectural Aluminium industry, faced a critical challenge when European regulations...
READ ARTICLE

A Handful of our Valued Clients

Get in Touch with AllWater Technologies

We’re here to help with all your water treatment needs. Whether you have questions about our services, want to discuss a project, or need support, our team is ready to assist you. Fill out the form for general enquiries, or you are welcome to email direct or give us a call.

AllWater House

Unit 2,

Cheddar Business Park,

Wedmore Road,

Cheddar

BS27 3EB

Opening hours

Mon-Fri: 08:30-17:30 (GMT)