Industrial Water Softener Systems

Reliable hard water treatment systems built for
industrial performance

At AllWater Technologies, we design and deliver high-performance industrial water softener systems that eliminate limescale, protect your equipment, and ensure smooth operational flow. From compact commercial water softeners to advanced duplex water softeners for continuous use, our range is engineered for efficiency, durability, and adaptability to your unique site requirements.

Whether you require a standalone unit or a fully integrated system, our experts work with you to provide robust water softening solutions that meet the demands of modern industry.

Why Water Softening Matters

Hard water contains high levels of calcium and magnesium ions that contribute to limescale formation, causing blockages, scaling, and premature wear in critical machinery. This leads to reduced heat transfer, lower system efficiency, and expensive maintenance. Industrial facilities using steam boilers, cooling systems, washing lines, or CIP units are especially vulnerable.

By installing an industrial water softener system, you can:

  • Reduce energy consumption and maintenance costs
  • Extend the life of your process equipment
  • Maintain optimal water quality for compliant discharge
  • Improve the efficiency of cleaning, rinsing, or heating applications

Our support includes

Telephone & remote diagnostics for rapid fault identification

System troubleshooting and root cause analysis

Planned service visits tailored to your production schedule

Guidance on optimisation, upgrades and retrofit options

Ongoing training and user support post-installation

On-site engineering support from qualified specialists

Our Range of Industrial Water Softener Systems

We offer a flexible range of solutions for different operational demands. Whether your process operates 24/7 or on scheduled intervals, our water softening units are designed to meet your flow rate, hardness level, and capacity requirements.

Simplex Water Softeners

Ideal for light to medium-duty applications, simplex systems consist of a single resin vessel and are typically installed where softened water isn’t required continuously. Regeneration is triggered either volumetrically or time-based, during which the system pauses operation.

Key features:

  • Space-saving design
  • Easy to install and operate
  • Automatic or manual regeneration settings
  • Cost-effective for intermittent-use processes

Duplex Water Softeners

For operations requiring a continuous supply of softened water, duplex softeners are the optimal solution. These systems feature two resin vessels that alternate between service and regeneration cycles, ensuring that one unit is always active.

Key features:

  • Uninterrupted water softening
  • Meter-controlled operation
  • Suitable for variable flow rates and high-demand sites
  • Advanced valve control and PLC integration available

Bespoke Systems

We also design and manufacture bespoke softening systems tailored to specialist industrial requirements. This includes:

  • Multi-vessel arrays for high-volume processing
  • Integration with existing control systems
  • Custom resin specifications for unique feedwater profiles
  • Skid-mounted or containerised solutions

Water softeners operate via a process called ion exchange. Hardness ions (calcium and magnesium) are exchanged for sodium ions within a resin bed. When the resin reaches saturation, it is regenerated using a salt solution (brine), restoring its ion-exchange capacity.

All AllWater Technologies systems are designed to:

  • Monitor and manage flow rates and regeneration cycles
  • Maintain optimal resin performance
  • Ensure minimal brine usage and environmental impact

These features help you stay compliant, reduce manual oversight, and spot issues before they affect output.

Our commercial and industrial systems come with configurable control and monitoring options, including:

  • Programmable Logic Controllers (PLCs)
  • Human Machine Interfaces (HMIs)
  • Remote diagnostics and alert notifications
  • Flow, pressure, and conductivity monitoring

These tools support operational transparency, improve maintenance scheduling, and provide real-time data for improved decision-making.

Our industrial water softener systems are trusted across a wide range of sectors including:

  • Food and Beverage
  • Pharmaceuticals and Life Sciences
  • Automotive and Aerospace
  • Manufacturing and Process Industries
  • Facilities Management and Utilities

From site assessment to commissioning, AllWater Technologies offers full lifecycle support:

  1. Initial consultation – Review of site conditions, water analysis, and process needs
  2. System specification and design – Tailored system proposal and layout planning
  3. Installation and commissioning – Carried out by our in-house engineering team
  4. Ongoing servicing – Preventative maintenance contracts and emergency call-outs

Our systems can also be integrated into existing plant infrastructure or supplied as part of a turnkey water treatment package.

  • Over a decade of experience delivering reliable water softening solutions
  • In-house manufacturing and full quality control from design to dispatch
  • Flexible support for both standard and specialist requirements
  • ISO 9001:2015 accredited with a track record in regulated industries
  • Technical support team and secure Client Login portal for all documentation

We’re Here to Help

If you’re unsure which system is best suited to your site, our team is here to assist. We’ll provide guidance on flow rate, capacity, regeneration options, and ongoing maintenance needs to ensure you choose the right solution first time.

Committed to Excellence

Frequently Asked Questions (FAQ)

An industrial water softener system removes hardness ions such as calcium and magnesium from feedwater using ion exchange. It protects equipment from limescale and improves efficiency across various industrial processes.

 A simplex softener uses one resin vessel and requires downtime during regeneration. A duplex softener uses two vessels to provide continuous softened water by regenerating one while the other is in service.

Yes. Our water softeners are often used alongside reverse osmosis, filtration, and chemical dosing systems. We offer full integration with existing plant controls.

We conduct a site survey and water analysis to determine your water hardness, flow rates, and operational requirements before proposing the most suitable system.

Yes. We offer service agreements with scheduled servicing, emergency support, and access to all documentation through our secure client portal.

"We have been very happy with AllWater’s professionalism and response times when we have needed help with the plant. The staff are all very helpful and knowledgeable and we are very satisfied with the service provided."

Jamie Davies

Turnspeed

"We needed a DI plant that is capable of producing the processing water to serve our Chemical Process lines twelve rinse tanks, 24 hrs a day, 7 days a week at a max of 20.00 μS/cm. The water plant is now consistently cleaning the water to 1.00 μS/cm."

Steve Silk MBE

Marshall Aerospace

"We have built a good relationship with AllWater and continue to enjoy service contracts with them. They know what they’re doing and we’re always happy with their service"

Andy Best

Production Director - Vertik-Al

"We needed a DI plant that is capable of producing the processing water to serve our Chemical Process lines twelve rinse tanks, 24 hrs a day, 7 days a week at a max of 20.00 μS/cm. The water plant is now consistently cleaning the water to 1.00 μS/cm’"

Amelia

Production Manager

"AllWater Technologies installed their pure water system in our premises to replace our old system which went into retirement. The level of service and maintenance that AllWater are giving us will ensure that we get the quality of product and the length of service we are looking for out of our plant. Their level of service is excellent."

John Malone

excel gs ltd

"Thank you for all your support. I have to say that I am really impressed with All Water approach to provide a really good service. Thank you again."

Radu Vitanescu

Liberty Engineering

"AllWater have provided great service, specialist advice and an effective waste water treatment solution for our site."

Paul Pearcy

Warburtons

"AllWater have always delivered us a great service and are equally competent maintaining existing kit or installing new. They’re friendly and reliable and, perhaps most importantly, trustworthy."

Phil Parkinson

Joseph Holt

"AWT professional service allows our site to run with minimal downtime when unplanned breakdowns happen. AWT service is invaluable in maintaining our production lines throughout."

Adam Cook

Qsil

"The person was very polite and explained everything in detail. Report was typed and easy to understand."

Richard Fox

London and Brighton Plating

"We are more than satisfied with the level of service we receive from everyone at AWT. Excellent work, Thank you!"

Daniel Holden

Karas Plating

"AllWater Technologies provide an exceptional level of knowledge and support, and we cannot fault their service and commitment. The team consistently exceed expectations and although others may offer a cheaper alternative, we have every confidence that they could not offer better!"

Eric Allen

Albumedix LTD

"By using AWT we know that our plant and equipment is being maintained to the highest standard using the expertise and knowledge that we find second to none. When issues arise it is paramount that we can resolve these issues promptly; AWT are always there to support us."

Allen Staunton

Creganna Medical

"Using All Water Technologies has been a breath of fresh air. Their attentive service from the first call through to delivery completion, has made the management of our water treatment plant very easy indeed. We wash over 2.5 million items of tableware for the event industry every year, working at some of the UK’s most prestigious events, so having peace of mind over our washing operation is essential. I would recommend AWT to anyone’"

Joe Nisbet

Jongor Hire

"AWT offered Rimex a bespoke solution to our water softening and storage requirements. They took charge and managed the project efficiently and effectively from the very beginning. I am delighted with the outcome and I will continue to use AWT for preventative maintenance and any other future projects."

Daniel Meakin

Rimex Metals

"All went very well with the plant being well finished, installation being of a high standard and all works being completed on time and to specification."

Dom Oughton

Optimum

Ready for Support?

Unsure how to optimise water treatment for your industry? Our team is here to help. We’ll assess your requirements, design a solution, and provide the quality, reliability, and service you deserve. Reach out to discuss how we can help you achieve your operational goals.

Get in touch today to discuss your requirements.

Let’s keep your systems running at their best.

Water Treatment Case Studies

Explore our case studies to see how AllWater Technologies has partnered with clients across various industries to design and deliver tailored water treatment solutions. Each project highlights our commitment to meeting exacting standards, solving unique challenges, and optimising water management processes to help our clients achieve their operational goals. Discover how our expertise and dedication to quality have made a real difference for businesses just like yours.

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Aero Fabrications Ltd
A specialised engineering firm in aerospace manufacturing, Aero Fabrications Ltd. sought support for its business expansion. To meet this need, AllWater Technologies designed and installed a comprehensive water treatment...
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Turnspeed Precision Engineering
Turnspeed, a renowned specialist in automotive component manufacturing, collaborated with AllWater Technologies to address challenges in implementing a new plating process.
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Kingsley Beverages
AllWater Technologies provided a complete, turnkey water treatment system for Kingsley Beverages’ new canning line, handling everything from concept and design to build and ongoing management.
READ ARTICLE
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Marshall Aerospace
Marshall Aerospace, a leading MRO and Aerospace component manufacturing facility, faced a critical challenge when relocation there Manufacturing and Special Processes facility to a new site, i...
READ ARTICLE
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Vertik-Al Ltd
Vertik-Al, a leading provider of vertical and horizontal Aluminium powder coating for the architectural Aluminium industry, faced a critical challenge when European regulations...
READ ARTICLE

A Handful of our Valued Clients

Get in Touch with AllWater Technologies

We’re here to help with all your water treatment needs. Whether you have questions about our services, want to discuss a project, or need support, our team is ready to assist you. Fill out the form for general enquiries, or you are welcome to email direct or give us a call.

AllWater House

Unit 2,

Cheddar Business Park,

Wedmore Road,

Cheddar

BS27 3EB

Opening hours

Mon-Fri: 08:30-17:30 (GMT)