Turnspeed, a renowned specialist in automotive component manufacturing, collaborated with AllWater Technologies to address challenges in implementing a new plating process.
Company: Al Jomaih Cans & Ends Making Plants
Industry: Can Manufacturing
Requirement: Consistent high-purity water with uninterrupted production
Implemented Solution: Two RO plants working in either single or twin pass operation.
Results: Supply of high purity water for process solution make-up and rinsing with <10µS conductivity
In can manufacturing, rinse water quality directly affects surface finish and coating adhesion. Any inconsistency can lead to defects, rejects, and costly downtime.
Al Jomaih faced several key challenges:
Fluctuating inlet water temperatures (15°C–35°C)
Need for consistently high-purity rinse water
Risk of production disruption during maintenance
Dependence on manual monitoring and intervention
The site required a resilient, self-regulating system capable of adapting in real time without compromising output or quality.
AllWater Technologies designed and delivered a fully automated Twin Pass Reverse Osmosis (RO) system, tailored to the site’s operational demands.
Key features include:
Automated recovery control that adjusts based on inlet conductivity and system status
Dual RO flexibility, allowing either unit to operate as primary, secondary, or standalone
Up to 90% water recovery, improving efficiency and sustainability
The system provides continuous, real-time monitoring across critical parameters:
Conductivity (inlet and outlet)
Ionic rejection
Flow rates
Pressure and temperature
Redox levels
Pump performance
Early-warning systems, such as a low-flow alarm on the antiscalent dosing pump, detect issues before failure occurs—preventing scaling, fouling, and unexpected downtime.
To maintain optimal performance, the system manages four key chemical inputs:
Antiscalant
Biocide
Antichlorine
Each dosing tank is equipped with conductivity-based safeguards, ensuring accurate preparation and preventing incorrect dosing. The system only operates when safe dosing conditions are met.
Despite its advanced capabilities, the system is engineered for practicality:
Conductivity (inlet and outlet)
Compact footprint for space-constrained environments
Variable Frequency Drives (VFDs) to optimise energy consumption
Proprietary membrane modelling to ensure optimal configuration from day one
100% uptime achieved since installation
Consistently high rinse water quality
Reduced operator intervention
Lower reject rates and improved product finish
Decreased operational costs
Greater resilience during maintenance and servicing
“AllWater Technologies delivered a robust, automated RO system that ensures consistent water quality, achieving 100% uptime from the first day of operation, significantly reducing manual oversight. The support from initial discussions through to commissioning was excellent.”
— Hazem AlTaher, General Manager
By implementing a fully automated Twin Pass RO system, Al Jomaih has transformed rinse water from a potential risk into a controlled, optimised asset. The result is a smarter, more resilient production process—delivering both quality and efficiency at scale.
We’re here to help with all your water treatment needs. Whether you have questions about our services, want to discuss a project, or need support, our team is ready to assist you. Fill out the form for general enquiries, or you are welcome to email direct or give us a call.
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